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Future Supply Chains Enabled by Continuous Processing-Opportunities Challenges May 20-21 2014 Continuous Manufacturing Symposium.


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Authors

Srai, Jagjit Singh 
Badman, Clive 
Krumme, Markus 
Futran, Mauricio 
Johnston, Craig 

Abstract

This paper examines the opportunities and challenges facing the pharmaceutical industry in moving to a primarily "continuous processing"-based supply chain. The current predominantly "large batch" and centralized manufacturing system designed for the "blockbuster" drug has driven a slow-paced, inventory heavy operating model that is increasingly regarded as inflexible and unsustainable. Indeed, new markets and the rapidly evolving technology landscape will drive more product variety, shorter product life-cycles, and smaller drug volumes, which will exacerbate an already unsustainable economic model. Future supply chains will be required to enhance affordability and availability for patients and healthcare providers alike despite the increased product complexity. In this more challenging supply scenario, we examine the potential for a more pull driven, near real-time demand-based supply chain, utilizing continuous processing where appropriate as a key element of a more "flow-through" operating model. In this discussion paper on future supply chain models underpinned by developments in the continuous manufacture of pharmaceuticals, we have set out; The paper recognizes that although current batch operational performance in pharma is far from optimal and not necessarily an appropriate end-state benchmark for batch technology, the adoption of continuous supply chain operating models underpinned by continuous production processing, as full or hybrid solutions in selected product supply chains, can support industry transformations to deliver right-first-time quality at substantially lower inventory profiles. © 2015 The Authors. Journal of Pharmaceutical Sciences published by Wiley Periodicals, Inc. and the American Pharmacists Association.

Description

Keywords

bioavailability, biopharmaceuticals characterization, chemical stability, controlled delivery, controlled release, polymorphism, processing, tableting

Journal Title

J Pharm Sci

Conference Name

Journal ISSN

0022-3549
1520-6017

Volume Title

104

Publisher

Elsevier BV
Sponsorship
Engineering and Physical Sciences Research Council (EP/I033459/1)
Engineering and Physical Sciences Research Council (TS/I000275/1)
The authors would like to acknowledge the following for valuable comments and inputs during the preparation of this white paper; Professor Lee Cronin (Glasgow University, UK), Patricia Hurter (Vertex), Mark Buswell (GSK), and Chris Price (GSK). We would also like to acknowledge the support and funding from the UK's Engineering and Physical Sciences Research Council's (EPSRC) Centre for Innovative Manufacturing in Continuous Manufacturing and Crystallisation (CMAC), and the UK's Department of Business Innovation and Skill's (BIS) Advanced Manufacturing Supply Chain Initiative (AMSCI) funded Project Remedies.