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On the Effect of Environmental Exposure on Dwell Fatigue Performance of a Fine-Grained Nickel-Based Superalloy

Published version
Peer-reviewed

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Type

Article

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Authors

Child, DJ 
Aarholt, T 
Ball, C 
Dowd, M 

Abstract

jats:titleAbstract</jats:title> jats:pThe influence of sulfur contamination on the corrosion-fatigue behavior of a polycrystalline superalloy used in aero-engines is considered. Samples tested under a variety of environmental conditions (including exposures to air, SOjats:sub jats:italicx</jats:italic> </jats:sub> gas, and salt) are characterized through a suite of high-resolution characterization methods, including transmission electron microscopy (TEM), secondary ion mass spectroscopy (nanoSIMS), and atom probe tomography (APT). The primary effect of sulfur contamination is to accelerate the crack growth rate by altering the failure mechanism. The SIMS and TEM analyses indicate Cr-Ti sulfide particle formation at grain boundaries ahead of and around oxidized cracks. The APT analysis suggests that these particles then oxidize as the crack propagates and are enveloped in chromia. The chromia is surrounded by a continuous layer of alumina within the cracks. All of the sulfur detected was confined within the particles, with no elemental segregation found at grain boundaries.</jats:p>

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Keywords

corrosion, nickel superalloy, corrosion-fatigue, sulfur, salt

Journal Title

Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science

Conference Name

Journal ISSN

1073-5623
1543-1940

Volume Title

49

Publisher

Springer Science and Business Media LLC
Sponsorship
Engineering and Physical Sciences Research Council (EP/M005607/1)
Engineering and Physical Sciences Research Council (EP/R00661X/1)
Materials for the present work were supplied by Rolls-Royce plc. Funding is acknowledged under the Rolls-Royce-EPSRC Strategic Partnership grant EPM005607/1.