Modeling of large area trench IGBTs: The effect of birds-beak
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Three-dimensional modelling is becoming an increasingly prevalent technique to model more complex device structures. However, this alone is insufficient to accurately model large area devices. This study images the birds-beak in a commercial Insulated Gate Bipolar Transistor (IGBT) and highlights how this processing uncertainty, which impacts the channel properties, has a strong effect on the accuracy of TCAD simulations; resulting in the designer struggling to validate models and underappreciating the true behaviour of the device. It has been demonstrated that the birds-beak effect can be accounted for by a simple two-device model which allows for small-scale and large-scale device behaviours to be matched while limiting the computational effort for designers. The practical effects of birds-beaking on device performance has also been considered, and it has been shown that the variation in threshold voltage across the chip area results in a 32% reduction in short-circuit endurance time for the device. To overcome this, an alternative n+ emitter implantation is proposed, using a combination of arsenic and phosphorus, so that the device threshold is unaffected by the presence of birds-beaking and its variation during processing.
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1557-9646
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Technology Strategy Board (102878)