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Terahertz sensor for non-contact thickness and quality measurement of automobile paints of varying complexity


Type

Article

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Authors

Su, K 
Shen, YC 
Zeitler, JA 

Abstract

In this paper, we propose to use terahertz pulsed imaging (TPI) as a novel tool to measure the thickness and quality of up to four layers of car paint on both metallic and non-metallic substrates. Using a rigorous one-dimensional electromagnetic model for terahertz propagation in a multi-layered medium combined with a numerical fitting method, the refractive index, extinction coefficient, and thickness of individual paint layers were determined. This proposed method was shown to be able to resolve coating layers down to a thickness of 18 muhboxm and was validated for both single- and multi-layer automobile paint samples. Results of the terahertz measurements were benchmarked against other techniques that are currently used for non-destructive testing during car manufacture: ultrasound and eddy current measurements, as well as two reference techniques, X-ray microcomputed tomography and surface profilometry. Good consistency was found between the techniques. Compared to conventional techniques, TPI has the advantage that it is a non-contact method and that it is able to spatially resolve the thickness uniformity distribution information by two-dimensional mapping.

Description

Keywords

Optical properties, optical time domain reflectometry, terahertz imaging, thin films

Journal Title

IEEE Transactions on Terahertz Science and Technology

Conference Name

Journal ISSN

2156-342X
2156-3446

Volume Title

4

Publisher

Institute of Electrical and Electronics Engineers (IEEE)
Sponsorship
Engineering and Physical Sciences Research Council (EP/K503721/1)
This work was supported in part by the Technology Strategy Boardunder Award 101262, and by the U.K. Engineering and Physical Sciences Research Council under EP/K503721/1.