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Tool wear classification using time series imaging and deep learning

Published version
Peer-reviewed

Type

Article

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Authors

Martínez-Arellano, Giovanna 
Terrazas, German 
Ratchev, Svetan 

Abstract

Tool condition monitoring (TCM) has become essential to achieve high-quality machining as well as cost-effective production. Identification of the cutting tool state during machining before it reaches its failure stage is critical. This paper presents a novel big data approach for tool wear classification based on signal imaging and deep learning. By combining these two techniques, the approach is able to work with the raw data directly, avoiding the use of statistical pre-processing or filter methods. This aspect is fundamental when dealing with large amounts of data that hold complex evolving features. The imaging process serves as an encoding procedure of the sensor data, meaning that the original time series can be re-created from the image without loss of information. By using an off-the-shelf deep learning implementation, the manual selection of features is avoided, thus making this novel approach more general and suitable when dealing with large datasets. The experimental results have revealed that deep learning is able to identify intrinsic features of sensory raw data, achieving in some cases a classification accuracy above 90%.

Description

Keywords

4605 Data Management and Data Science, 46 Information and Computing Sciences, 40 Engineering, Networking and Information Technology R&D (NITRD)

Journal Title

The International Journal of Advanced Manufacturing Technology

Conference Name

Journal ISSN

0268-3768
1433-3015

Volume Title

104

Publisher

Springer Science and Business Media LLC