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Rational design of the inlet configuration of flow systems for enhanced mixing

Published version
Peer-reviewed

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Authors

Gao, Y 
Zhu, DF 
Han, Y 
Torrente-Murciano, L  ORCID logo  https://orcid.org/0000-0002-7938-2587

Abstract

jats:titleAbstract</jats:title>jats:pHigh mass transfer rate is a key advantage of microreactors however, under their characteristic laminar flow, it is dominated by jats:italicslow</jats:italic> diffusion rather than jats:italicfast</jats:italic> convection. In this paper, we demonstrate how the configuration of the inlet, i.e. mixers, can promote different flow patterns to greatly enhance mixing efficiency downstream. A systematic evaluation and comparison of different widely adopted mixers as well as advanced designs is presented using a combination of computational fluid dynamics (CFD) and backward particle tracking to accurately calculate diffusion, in the absence of numerical diffusion (false diffusion). In the method, the convection contributed concentration profile is obtained by tracking sampling points from a cross-sectional plane to the inlet point, and diffusion is estimated subsequently. In conventional T- and Y-mixers, the shape of channel, circular or square, is key with only the latter promoting engulfment flow. In cyclone mixers, the resulting average inlet velocity, independent of Reynolds number or geometry, is the dominating design parameter to predict mixing efficiency. This work will serve as a guideline for the design of efficient flow systems with predicted mixing as a way of maximising selectivity and product quality.</jats:p>

Description

Funder: Chinese Government Scholarship; doi: http://dx.doi.org/10.13039/501100010890


Funder: Cambridge Overseas Trust; doi: http://dx.doi.org/10.13039/501100003341

Keywords

T & Y mixer, Cyclone mixer, Mixing potential, Mixing index, Backward particle tracking

Journal Title

Journal of Flow Chemistry

Conference Name

Journal ISSN

2062-249X
2063-0212

Volume Title

11

Publisher

Springer Science and Business Media LLC
Sponsorship
Engineering and Physical Sciences Research Council (EP/L020432/2)