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Heat Exchanger Network Cleaning Scheduling: From Optimal Control to Mixed-Integer Decision Making

Accepted version
Peer-reviewed

Type

Article

Change log

Authors

Vassiliadis, VS 
Al Ismaili, Riham 
Wilson, D Ian 
Lee, Min Woo 

Abstract

An approach for optimising the cleaning schedule in heat exchanger networks (HENs) subject to fouling is presented. This work focuses on HEN applications in crude oil preheat trains located in refineries. Previous approaches have focused on using mixed-integer nonlinear programming (MINLP) methods involving binary decision variables describing when and which unit to clean in a multi-period formulation. This work is based on the discovery that the HEN cleaning scheduling problem is in actuality a multistage optimal control problem (OCP), and further that cleaning actions are the controls which appear linearly in the system equations. The key feature is that these problems exhibit bang-bang behaviour, obviating the need for combinatorial optimisation methods. Several case studies are considered; ranging from a single unit up to 25 units. Results show that the feasible path approach adopted is stable and efficient in comparison to classical methods which sometimes suffer from failure in convergence.

Description

Keywords

optimal control problem, bang-bang control, fouling, optimisation, scheduling, heat exchanger networks

Journal Title

Computers and Chemical Engineering

Conference Name

Journal ISSN

0098-1354
1873-4375

Volume Title

111

Publisher

Elsevier
Sponsorship
Support of this research by the Ministry of Higher Education in the Sultanate of Oman and Petroleum Development Oman (PDO) is gratefully acknowledged.