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The mechanics of solid-state nanofoaming.

Accepted version
Peer-reviewed

Type

Article

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Authors

Van Loock, Frederik 
Bernardo, Victoria 
Rodríguez Pérez, Miguel Angel 

Abstract

Solid-state nanofoaming experiments are conducted on two polymethyl methacrylate (PMMA) grades of markedly different molecular weight using CO2 as the blowing agent. The sensitivity of porosity to foaming time and foaming temperature is measured. Also, the microstructure of the PMMA nanofoams is characterized in terms of cell size and cell nucleation density. A one-dimensional numerical model is developed to predict the growth of spherical, gas-filled voids during the solid-state foaming process. Diffusion of CO2 within the PMMA matrix is sufficiently rapid for the concentration of CO2 to remain almost uniform spatially. The foaming model makes use of experimentally calibrated constitutive laws for the uniaxial stress versus strain response of the PMMA grades as a function of strain rate and temperature, and the effect of dissolved CO2 is accounted for by a shift in the glass transition temperature of the PMMA. The maximum achievable porosity is interpreted in terms of cell wall tearing and comparisons are made between the predictions of the model and nanofoaming measurements; it is deduced that the failure strain of the cell walls is sensitive to cell wall thickness.

Description

Keywords

PMMA nanofoams, deformation mechanism maps, molecular weight, porosity limit, solid-state foaming, void growth model

Journal Title

Proc Math Phys Eng Sci

Conference Name

Journal ISSN

1364-5021
1471-2946

Volume Title

475

Publisher

The Royal Society

Rights

All rights reserved
Sponsorship
EPSRC (1611305)