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Secondary Flow Control in Low Aspect Ratio Vanes Using Splitters

Accepted version
Peer-reviewed

Type

Article

Change log

Authors

Clark, CJ 
Pullan, G 
Curtis, E 
Groenaga, F 

Abstract

Low aspect ratio vanes, often the result of overall engine architecture constraints, create strong secondary flows and high end-wall loss. In this paper, a splitter concept is demonstrated that reduces secondary flow strength and improves stage performance. An analytic conceptual study, corroborated by inviscid computations, shows that the total secondary kinetic energy (SKE) of the secondary flow vortices is reduced when the number of passages is increased and, for a given number of vanes, when the inlet end-wall boundary layer is evenly distributed between the passages. Viscous computations show that, for this to be achieved in a splitter configuration, the pressure-side leg of the low aspect ratio vane horseshoe vortex, must enter the adjacent passage (and not “jump” in front of the splitter leading edge). For a target turbine application, four vane designs were produced using a multi-objective optimization approach. These designs represent current practice for a low aspect ratio vane, a design exempt from thickness constraints, and two designs incorporating splitter vanes. Each geometry is tested experimentally, as a sector, within a low-speed turbine stage. The vane designs with splitter geometries were found to reduce the measured secondary kinetic energy, by up to 85%, to a value similar to the design exempt from thickness constraints. The resulting flow field was also more uniform in both the circumferential and radial directions. One splitter design was selected for a full annulus test where a mixed-out loss reduction, compared to the current practice design, of 15.3% was measured and the stage efficiency increased by 0.88%.

Description

Keywords

4012 Fluid Mechanics and Thermal Engineering, 40 Engineering, 4001 Aerospace Engineering

Journal Title

Journal of Turbomachinery

Conference Name

Journal ISSN

0889-504X
1528-8900

Volume Title

139

Publisher

American Society of Mechanical Engineers
Sponsorship
Technology Strategy Board (110122)
The work was funded by Rolls-Royce plc under the SILOET 2 work package.