A highly stable, nanotube-enhanced, CMOS-MEMS thermal emitter for mid-IR gas sensing

Authors
Hopper, Richard 
Ali, Syed Zeeshan 
Cole, Matthew 

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Abstract

jats:titleAbstract</jats:title> jats:pThe gas sensor market is growing fast, driven by many socioeconomic and industrial factors. Mid-infrared (MIR) gas sensors offer excellent performance for an increasing number of sensing applications in healthcare, smart homes, and the automotive sector. Having access to low-cost, miniaturized, energy efficient light sources is of critical importance for the monolithic integration of MIR sensors. Here, we present an on-chip broadband thermal MIR source fabricated by combining a complementary metal oxide semiconductor (CMOS) micro-hotplate with a dielectric-encapsulated carbon nanotube (CNT) blackbody layer. The micro-hotplate was used during fabrication as a micro-reactor to facilitate high temperature (>700 • C) growth of the CNT layer and also for post-growth thermal annealing. We demonstrate, for the first time, stable extended operation in air of devices with a dielectric-encapsulated CNT layer at heater temperatures above 600 • C. The demonstrated devices exhibit almost unitary emissivity across the entire MIR spectrum, offering an ideal solution for low-cost, highly-integrated MIR spectroscopy for the Internet of Sensors.</jats:p>

Publication Date
Online Publication Date
Acceptance Date
2021-11-03
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Journal Title
Scientific Reports
Journal ISSN
2045-2322
Volume Title
Publisher
Research Square Platform LLC
Sponsorship
Engineering and Physical Sciences Research Council (EP/S031847/1)