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A highly stable, nanotube-enhanced, CMOS-MEMS thermal emitter for mid-IR gas sensing

Published version
Peer-reviewed

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Authors

Ali, Syed Zeeshan 
Cole, Matthew 

Abstract

The gas sensor market is growing fast, driven by many socioeconomic and industrial factors. Mid-infrared (MIR) gas sensors offer excellent performance for an increasing number of sensing applications in healthcare, smart homes, and the automotive sector. Having access to low-cost, miniaturized, energy efficient light sources is of critical importance for the monolithic integration of MIR sensors. Here, we present an on-chip broadband thermal MIR source fabricated by combining a complementary metal oxide semiconductor (CMOS) micro-hotplate with a dielectric-encapsulated carbon nanotube (CNT) blackbody layer. The micro-hotplate was used during fabrication as a micro-reactor to facilitate high temperature (>700 ∘C) growth of the CNT layer and also for post-growth thermal annealing. We demonstrate, for the first time, stable extended operation in air of devices with a dielectric-encapsulated CNT layer at heater temperatures above 600 ∘C. The demonstrated devices exhibit almost unitary emissivity across the entire MIR spectrum, offering an ideal solution for low-cost, highly-integrated MIR spectroscopy for the Internet of Things.

Description

Funder: National Physical Laboratory; doi: http://dx.doi.org/10.13039/501100007851


Funder: Royal Society Dorothy Hodgkin Research Fellowship

Keywords

34 Chemical Sciences, 40 Engineering, 46 Information and Computing Sciences, 4009 Electronics, Sensors and Digital Hardware, 4605 Data Management and Data Science, 4016 Materials Engineering, 7 Affordable and Clean Energy

Journal Title

Scientific Reports

Conference Name

Journal ISSN

2045-2322
2045-2322

Volume Title

11

Publisher

Nature Publishing Group
Sponsorship
Royal Society (DHF\F1\191163)
Engineering and Physical Sciences Research Council (EP/P005152/1)
Engineering and Physical Sciences Research Council (EP/M508007/1)
Engineering and Physical Sciences Research Council (EP/S031847/1)
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